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• Pig Iron Slot Machines Jackpots
• 3 Little Pigs Slots
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Infobox on Pig Iron
Example of Pig Iron
Facts
Origin	-
Stowage factor (in m3/t)	0,28 m3/t(bulk)
Humidity / moisture	-
Ventilation	No special requirements
Risk factors	See text

• 1Pig Iron

Description

Pig iron is the intermediate product of smelting iron ore with a high-carbon fuel such as coke, usually with limestone as a flux. Charcoal and anthracite have also been used as fuel. Pig iron has a very high carbon content, typically 3.5–4.5% which makes it very brittle and not useful directly as a material except for limited applications.
The traditional shape of the molds used for these ingots was a branching structure formed in sand, with many individual ingots at right angles to a central channel or runner. Such a configuration is similar in appearance to a litter of piglets suckling on a sow. When the metal had cooled and hardened, the smaller ingots (the pigs) were simply broken from the much thinner runner (the sow), hence the name pig iron. As pig iron is intended for remelting, the uneven size of the ingots and inclusion of small amounts of sand was insignificant compared to the ease of casting and of handling.
Traditionally pig iron would be worked into wrought iron in finery forges, and later puddling furnaces, more recently into steel. In these processes, pig iron is melted and a strong current of air is directed over it while it is being stirred or agitated. This causes the dissolved impurities (such as silicon) to be thoroughly oxidized. An intermediate product of puddling is known as refined pig iron, finers metal, or refined iron.
Pig iron can also be used to produce gray iron. This is achieved by remelting pig iron, often along with substantial quantities of steel and scrap iron, removing undesirable contaminants, adding alloys, and adjusting the carbon content. Some pig iron grades are suitable for producing ductile iron. These are high purity pig irons and depending on the grade of ductile iron being produced these pig irons may be low in the elements silicon, manganese, sulfur and phosphorus. These types of pig irons are useful to dilute all elements in a ductile iron charge (except carbon) which may be harmful to the ductile iron process.
Today, pig iron is typically poured directly out of the bottom of the blast furnace through a trough into a ladle car for transfer to the steel mill in mostly liquid form, referred to as hot metal. The hot metal is then charged into a steelmaking vessel to produce steel, typically with an electric arc furnace or basic oxygen furnace, by burning off the excess carbon in a controlled fashion and adjusting the alloy composition. Earlier processes for this included the finery forge, the puddling furnace, the Bessemer process, and open hearth furnace.
Modern steel mills and direct-reduction iron plants transfer the molten iron to a ladle for immediate use in the steel making furnaces or cast it into pigs on a pig-casting machine for reuse or resale. Modern pig casting machines produce stick pigs, which break into smaller 4–10 kg pieces at discharge.

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Shipment / Storage

Consult the IMSBC Code (International Maritime Solid Bulk Cargoes Code) for overseas transport advice.

Risk factors

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In transit there may be loss in weight due to scaling and shedding of foreign matter.No special hazards. This cargo is non-combustible or has a low fire-risk.

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Began work on my pig casting machine today. This will be located behind the blast furnaces and will be a destination for the hot iron from them. The first photo shows the pig caster at Bethlehem Steel. For those not familiar with these machines, they are basically a conveyer belt system of molds. The hot iron is poured into the molds on the low end and as the belt makes it way up to the high end, the iron cools, sometimes with the help of water sprays, and as the belt turns, the pig falls out and down a chute into a gondola usually. The machines in the pictures are what is know as double-strands - in that there are two separate mold belts. Actually this facility was two double strands, so four belts of pig molds could be running at once. At some mills, especially merchant iron plants, all the iron was cast into pigs using these machines, which is some cases were directly connected to the cast house so the hot iron didn't need to be transported in railcars. At other mills, like Bethlehem the machines were used as needed. If there was a need and market for pig iron, and sometimes because there was no need for all the iron coming out of the furnaces - excess iron was cast into pigs and stored for sale or use later.

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